Aircraft Hangar Door Outrigger Structure

Design and structural FEA validation of an aircraft hangar door outrigger structure, including site measurement, integration, and fabrication-ready drawings

Design and fea

Aircraft Hangar Door Outrigger Structure

Client
Client Name
To design and structural FEA validation of an aircraft hangar door outrigger structure, including site measurement, integration, and fabrication ready drawings. To design and structural FEA validation of an aircraft hangar door outrigger structure, including site measurement, integration, and fabrication ready drawings. To design and structural FEA validation of an aircraft hangar door outrigger structure, including site measurement, integration
Challenge
Custom Manufacturing
Designing a robust hangar door outrigger structure capable of supporting substantial door loads, wind forces, and operational stresses while maintaining structural stability and precise alignment. The design needed to minimize deflection, prevent stress concentrations, and integrate with the existing hangar framework without excessive material usage.
Solution
Full-Scale Solutions
Developed an optimized steel outrigger structure using 3D CAD modeling and structural analysis. Evaluated critical load cases, including dead loads, wind loads, and door operating forces. Optimized member sizing, bracing, and connection details to improve load distribution, control deflection, and ensure compatibility with the existing structure

Outcome

Stability & Durability

Delivered a structurally optimized outrigger design engineered for stability, durability, and reliable hangar door operation. The solution improved structural load management, supported alignment requirements, and provided fabrication-ready design documentation to facilitate manufacturing and installation